davewhite
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Post by davewhite on Feb 11, 2016 10:17:26 GMT
The sides of the “headblock” section of the neck are sloped to make the section that fits onto the back narrower. Sorry to be a week behind with my question (but it's a stage I'm just reaching with my build): Is there a reason for narrowing the block like this or is it just the way it's normally done on this type of guitar? Rob, The top foot of the Spanish heel is wider than the fretboard as I am inletting the outer two fan braces into it to act as a support for the fingerboard over the body as far as possible. The extra width hopefully reduces the risk of the top cracking along the fingerboard edges - normally the width is the same as the fingerboard and there are extra spruce support pieces glued on the top in this area. This makes the back foot of the Spanish heel wider than it needs to be so I've reduced it to a more normal size - although Jonnymosco's was even narrower.
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R the F
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My main instrument is: bandsaw
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Post by R the F on Feb 11, 2016 10:36:11 GMT
Got you and ta.
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davewhite
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Post by davewhite on Feb 11, 2016 14:47:04 GMT
The final three top braces I alluded to earlier are glued on: The braces are carved and the top “voiced” and signed: I said earlier that I’d try and explain the rational behind the bracing pattern, size and profile I have chosen for the top so here goes. For a flamenco guitar, the percussive nature of the sound is key and although I’m looking for fullness and balance in the sound, lush overtones and really long sustain are not the main drivers. So it’s a stiff structure from the soundhole upwards leaving the soundboard below there for the active "percussive" flamenco area where I want good stiffness front to back and flexibility side to side. For this reason the area above the soundhole is flat and the area below domed – which also helps projection. The fan structure – centred somewhere in the middle of the fretboard, 12th fret in my case – provides this. Most flamenco guitars have either 5 or 7 fan braces – one along the centre seam with an even number either side. The inner two fans usually pass under the bridge just outside the outer strings and the next two passing under the ends of the bridge wings. I wanted to try a 6 fan design with no central fan. This is not to save weight – these braces are marginal in weight compared to the overall top mass – but to have a different driving arrangement of the strings at the bridge. The inner two fans pass under the two outer strings and the next two under the bridge wings. This leaves the centre four strings of the bridge acting on an open area of the top rather than on two areas with a central support. The outer pair of fan braces provide part of the rigid structure from the soundhole upwards where they lock into the harmonic and upper transverse braces and into the neck block. From the soundhole back they are on the outer edges of the top so can be less tall and taper towards the tailblock end. The torque of the bridge needs most resistance in the area just in front of the bridge (like the X brace joint on a steel string) so the fan braces need to be tallest there and taper either side. The fan braces also need to be tallest in the central area tapering as they are closer to the top’s perimeter. The three lateral braces just behind the bridge are also in an area where the torque on the bridge needs some resistance. As they go between the central four fans they will provide front to back stiffness but not hinder lateral movement so much. I’m hoping they will also provide balance across the strings as the behind the bridge plate brace I use on my steel strings seem to. That’s the theory anyway folks – we’ll see. If nothing else the top's smiling face makes me happy The top’s thickness and profile will also be graduated once the box is closed and also again after binding. The rim/neck assembly is then glued onto the top in the Solera using fish glue: The side brace supports for the top braces are glued in using hot hide glue – the back side brace supports have already been glued in:
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davewhite
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Post by davewhite on Feb 12, 2016 11:24:48 GMT
The back braces are carved and the back “voiced”: Next a caul for clamping the bridge is made that fits over the fan braces – this was adapted from the one used making Jonnymosco’s guitar: Fish glue is then put on the back linings and the back glued on: Box closed
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francis
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My main instrument is: Whatever I'm building...
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Post by francis on Feb 12, 2016 11:42:32 GMT
Superb Dave, Not tried building off a solera before. Certainly loks a great way to keep everything aligned during the build. Thanks for the explanation of the even number of fan struts and their shaping. Francis
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colins
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Post by colins on Feb 12, 2016 12:49:03 GMT
Exellent stuff Dave, I love the blanca look, I don't make enough of them.
Colin
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R the F
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Posts: 1,135
My main instrument is: bandsaw
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Post by R the F on Feb 12, 2016 18:20:38 GMT
Moving along nicely and not a single hitch. Are you really less than 3 weeks in?! Looks really good.
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francis
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My main instrument is: Whatever I'm building...
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Post by francis on Feb 12, 2016 19:30:40 GMT
Moving along nicely and not a single hitch. Are you really less than 3 weeks in?! Looks really good. I think he knows what he's doing....
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davewhite
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Post by davewhite on Feb 16, 2016 17:29:40 GMT
Colin - Thanks - with my surname what else could I make Moving along nicely and not a single hitch. Are you really less than 3 weeks in?! Looks really good. I think he knows what he's doing.... Francis - I'm glad you think so I'm a bit ambivalent about Soleras, they are great for lining up the geometry whilst things are glued but I don't like not being able to see what's going on underneath when you glue. There's a couple of little "results" that will need a bit or "artistic correction" but that's all part of the learning curve - assuming I'm going to be using jonnymosco's marvellous Solera again. Rob - was that enough of a pause The Coyote bindings together with black/ pear/ black purflings are taped together and bent in the Fox-Style bender: I decided to add some decoration to the heel where the “stacked heel” join is. As the eye would be naturally drawn to the glue join there then it’s better to draw the eye to a “deliberate feature” instead - that's my philosophy anyway . A slot was cut in the heel and a piece of Coyote wood flanked by black veneers glued in using fish glue: When the glue has dried it is sanded flush with the heel:
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francis
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My main instrument is: Whatever I'm building...
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Post by francis on Feb 16, 2016 17:35:44 GMT
Looking good Dave. That heel feature really emphasises the evenness of curvature of the heel.
Your bindings will add some definition to the body shape too.
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R the F
Luthier / Guitar Maker
Posts: 1,135
My main instrument is: bandsaw
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Post by R the F on Feb 16, 2016 22:51:38 GMT
I had a very visible glue line in exactly the same place when joining Douglas Fir to Douglas Fir and, as is my wont, blamed the glue. It was fish glue but I see you used hide glue. Nevertheless, I suspect there's always going to be a visible line with very light woods and these wholesome glues. You should have used The Cassacamite!! Nice recovery, though.
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davewhite
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Post by davewhite on Feb 17, 2016 14:56:42 GMT
You should have used The Cassacamite!! Then it’s out with “The Scutter” to cut the binding channels. The channels are first cut on the top the width of the bindings and the depth of the bindings plus side purflings. Some scrap pieces of the side purfling are stuck onto the top at the end graft with double-sided tape. The router rides on these to cut the rest of the binding channel. The channels are tidied up with a chisel and the side purflings can be mitred: The binding channels need to be cut by hand where the body joins the neck: Then the back binding channels were cut using the same process: Using a sharp saw and chisel the binding channels are continued over the heel cap: The top purfling channels are then cut: The top bindings with top and side purflings are glued on using fish glue: The back purfling channels are cut. This is more complicated than the top as the back purflings have to be mitred with the purflings on each side of the back strip: The back bindings with back and side purflings are glued on using fish glue: Not a bad day's work - time to go and do some quick practice for the Folk Club tonight.
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davewhite
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Post by davewhite on Feb 18, 2016 16:24:14 GMT
When the glue has dried the tape is removed and it’s into the Troji to scrape down the bindings: A Coyote Wood heel cap together with black/ pear/ black veneers to match the side purflings is glued on using hot hide glue: The end of the fingerboard is then cut to match the soundhole using this jig:
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davewhite
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Post by davewhite on Feb 18, 2016 18:17:06 GMT
The Bog Oak fingerboard is then clamped onto the neck and 2mm holes drilled through frets for cocktail sticks to be inserted to hold it in place while gluing. A straight edge is put along the fretboard and the gap between it and the top is measured at the saddle position. The fingerboard is thicknessed until the gap is around 2mm: The fingerboard is 5.6mm thick and there will be enough wriggle room to straighten the fingerboard, build in relief and have the string height at around 8mm off the soundboard with a 2.75mm action at the 12th fret. The fingerboard is glued on using fish glue and the cocktail sticks removed when the clamps are tightened:
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francis
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Post by francis on Feb 18, 2016 20:16:30 GMT
Moving along a quite a pace now Dave - looking good.
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